Removal of toxic metals from sewage sludge by EDTA and hydrodynamic cavitation and use of the sludge as fertilizer.

Sewage sludge (SS) is rich in plant nutrients, including P, N, and organic C, but often contains toxic metals (TMs), which hinders its potential use in agriculture. The efficiency of removal of TMs by washing with ethylenediamine tetraacetate (EDTA), in combination with hydrodynamic cavitation (HC) and the usability of washed sewage sludge as fertilizer were investigated. The environmental risk was assessed. During 8 wash batches an average 35, 68, 47 and 45 % of Pb, Zn, Cd and Cu, respectively, as well as 22 and 5 % Mn and Fe were removed from the SS. The process solutions and EDTA were recycled at a pH gradient of 12.5-2, which was achieved by adding quicklime (CaO) and then acidification by H2SO4, so that no wastewater was produced, only solid waste (ReSoil® method). The quality of the recycled process solutions (they remained unsaturated with salts) and the efficiency of the washing process were maintained across all batches. On average, 46 % of the EDTA was lost during the process and was replenished. The initial leachability of EDTA-mobilized Pb, Zn, Cu, Cr and Fe remaining in the washed SS increased 6-, 17-, 3-, 11- and 11-fold, respectively, but not to hazardous levels except for Zn. After washing, P and K remained in the SS, plant-available P increased 3.3-fold, while total N and C were reduced by 20.28 and 2.44 %, respectively. Washed SS was used as fertilizer in the pot experiment. The yield of Brassica juncea did not improve, the uptake of TMs by the plants and the leaching of TMs from the soil were minimal. Our study highlighted the drawbacks and potential feasibility of the new SS washing method.

Removal of toxic metals from sewage sludge by EDTA in a closed-loop washing process.

Sewage sludge (SS) is a potential resource for P and other nutrients, but often contaminated with metals. SS containing Pb-102, Zn-968, Cu-267, Cr-101, Mn-222, and Fe-8374 mg kg-1 was washed in a batch process for 1 h with a recycled washing solution containing 50 mmol L-1 of recycled EDTA and 50 mmol L-1 H2SO4, solid/liquid ratio 1/7 (w/V). After solid/liquid separation, the washed SS was further rinsed 3-times with cleansed recycled solutions. EDTA and process solutions were recycled/cleansed in a pH gradient of 12.5-2.0 imposed by addition of CaO and H2SO4 (the ReSoil® method). EDTA, recycled as ineffective Ca-EDTA, was activated by capturing Ca with H2SO4. The process was closed-looped, no wastewater was generated, solid waste was centrifuged away. 10 consecutive SS washing batches preserved the quality of the process solutions. Metals were mainly removed from the SS organic fraction, the average removal was Pb-35, Zn-59, Cu-60, Cr-19, Mn-25, and Fe-1%. Washing reduced the leachability of Cu and Cr from SS by 13.4 and 3.5 times, but increased the leachability of Pb, Zn, Mn, and Fe by 2.5, 3.8, 1.9, and 1.6 times, respectively. Metal concentrations in the leachates were below the limits stipulated as hazardous. The content of accessible P and K in washed SS decreased by 24 and 45%, and the total N decreased by 10%. Overall, the results prove the feasibility of the novel SS washing process.

Integral analysis of hydrodynamic cavitation effects on waste activated sludge characteristics, potentially toxic metals, microorganisms and identification of microplastics.

Wastewater treatment plants, the last barrier between ever-increasing human activities and the environment, produce huge amounts, of unwanted semi-solid by-product - waste activated sludge. Anaerobic digestion can be used to reduce the amount of sludge. However, the process needs extensive modernisation and refinement to realize its full potential. This can be achieved by using efficient pre-treatment processes that result in high sludge disintegration and solubilization. To this end, we investigated the efficiency of a novel pinned disc rotational generator of hydrodynamic cavitation. The results of physical and chemical evaluation showed a reduction in mean particle size up to 88%, an increase in specific surface area up to 300% and an increase in soluble COD, NH4-N, NO3-N, PO4-P up to 155.8, 126.3, 250 and 29.7%, respectively. Microscopic images confirmed flocs disruption and damage to yeast cells and Epistilys species due to mechanical effects of cavitation such as microjets and shear forces. The observed cell ruptures and cracks were sufficient for the release of small soluble biologically relevant dissolved organic molecules into the bulk liquid, but not for the release of microbial DNA. Cavitation treatment also decreased total Pb concentrations by 70%, which was attributed to the reactions triggered by the chemical effects of cavitation. Additionally, the study confirmed the presence of microplastic particles and fibers of polyethylene, polyethylene terephthalate, polypropylene, and nylon 6 in the waste activated sludge.